K3 Automatic Tension Closed Loop Control Screen Stretching Machine AIA1530

The K3 automatic tension closed-loop control screen stretching machine (model: AIA 1530) is a high-end screen stretching equipment that integrates closed-loop tension control, automatic screen stretching, automatic screen stretching, and high-speed screen stretching.

In the entire plate-making process of screen printing, the accuracy and consistency of mesh tension are the key factors determining the final printing quality. If the tension is too high, it will not only increase the risk of mesh breakage but also damage the screen frame and waste consumables; if the tension is too low, it will easily cause mesh deformation and blurred patterns during printing, affecting the consistency and precision of the product.

In the traditional mesh-pulling process, the mesh-pulling master usually judges the strength of the tension "by feeling" and lacks a quantitative basis. This method is prone to uneven tension and uneven mesh surface when facing batch plate-making or high-precision screen requirements, causing printing quality fluctuations. The K3 automatic tension closed-loop control screen stretching machine (model: AIA 1530) has completely changed this situation through a fully digital control system. The operator only needs to enter the target tension value on the touch screen, and the equipment can monitor the current tension of the mesh in real time, and automatically stop after reaching the set value, without the need for manual repeated pulling and measurement, effectively avoiding human errors.

Furthermore, the machine is equipped with the independently developed QuadraSync™ four-dimensional synchronous tension equalization system, combined with the full servo drive structure, which can independently monitor and dynamically adjust the tension of the four sides of the screen frame to ensure that the stress distribution deviation rate is ≤1.5%. This not only significantly improves the flatness of the screen surface but also makes the entire screen stretching process more visual, traceable, and standardized, and comprehensively builds an intelligent screen stretching production line that is "accurately stretched, stably stretched, and precisely controlled".

Wide range of applications, suitable for a variety of high-demand processes

Printing industry:

screen printing, screen stretching for paper, glass, film, ceramics, and other materials.

Electronics industry:

  used for micro-electronic products such as PCB circuit boards, touch films, high-precision circuit boards, etc.

Textile industry:

  suitable for printing plates for complex patterns and multi-color overprinting of clothing, elastic fabrics, etc.

New energy and industrial manufacturing:

  solar cell screens, electric heating film screens, and other scenes with high tension consistency requirements.

Medical and automotive industries:

  High-quality screen plate making is required for the printing of various precision components.

Product Core Highlights

Closed-loop tension control system, real-time fine-tuning

 Built-in digital tension meter and closed-loop feedback algorithm, dynamically and automatically adjust the mesh tension, with a control accuracy of up to ±0.5N, ensuring that the tension is always in the optimal range and avoiding human errors.

 Full servo drive, quickly complete high-quality mesh stretching

 The high-performance servo system can complete the precise mesh stretching of the screen within 10 minutes, which is suitable for high-speed in-line platemaking scenarios, greatly improving production beats and equipment utilization.

 Intelligent interaction, one-click parameter switching

 Compatible with 20-50mm screen frame thickness, supports 22.5°, 45°, 90° angle adjustment, one-click call multiple sets of mesh stretching parameters, to meet the needs of various product processes.

 QuadraSync™ four-dimensional synchronous tension equalization system

 Integrating a 1.5-meter adaptive mesh clamping structure and independent servo control to achieve 0.5N dynamic compensation on four sides, tension deviation rate ≤1.5%, mesh tension is highly consistent, especially suitable for high-precision screen printing screens or optical film platemaking.

 Fool-style touch screen operation, easy to use

 Equipped with a 7-inch industrial-grade touch screen, the human-computer interaction is intuitive and easy to understand. Parameter setting, tension monitoring, and alarm prompts are clear at a glance, and personnel with no experience can get started in 1 day.

Technical parameters:

Realizing the transformation and upgrading from "relying on experience" to "relying on data

The K3 automatic screen drawing machine not only improves the efficiency of screen drawing, but more importantly, solves the problem of unquantifiable tension control and difficult standardization of screen quality in screen plate making. With the help of the intelligent closed-loop system of digital tension setting + real-time monitoring + automatic stop, every screen drawing is "based on evidence and accurately controlled", which greatly reduces the operating threshold and personnel dependence. It is key equipment for screen printing factories to move towards standardization, digitization, and intelligence.